100kHz Ultrasonic Spray Nozzle Ultrasonic Spray Coating Machine Electrolyzer Coating for Hydrogen Generation
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Product Highlights
- High Material Utilization: Raw material utilization rate exceeds 85%, four times that of traditional air spray nozzles.
- Uniform Coating Quality: Achieves coating uniformity greater than 95% with precise thickness control from 20 nm to microns.
- Non-Clogging Design: Anti-corrosion nozzle design prevents clogging, ensuring stable operation for various liquid viscosities.
- Low Energy Consumption: Uses ultrasonic vibration for atomization with low energy consumption, classified as a green technology.
- Precise Focused Spray: Special channel design creates a focused mist, ideal for small and medium-area spray coating applications.
- Versatile Applications: Suitable for fuel cells, solar cells, PCB fluxing, medical devices, and semiconductor manufacturing.
- High Precision Control: Droplet size and distribution are precisely controlled for uniform and dense film formation.
- CE Certified Product: Product holds CE certification, ensuring compliance with European safety and quality standards.
Product Attributes
- Customization
- Available
- Application
- Agricultural Spraying, Chemical Processing
- Nozzle Size
- 1.0 mm
- Model NO.
- RPS-S100
- Spray Angle
- 30 degrees
- Spray Pattern
- Misting
- Production Capacity
- 200/Month
- Package Size
- 50.00cm * 50.00cm * 30.00cm
- Package Gross Weight
- 20.000kg
Shipping
- Shipping Cost:
- Contact the supplier about freight and estimated delivery time.
Online Trading Protection
- Payment Guarantee
-
Platform-protected payments with refund support for eligible order issues.
- Platform Logistics
- Clearer shipment tracking with platform-supported logistics.
- Inspection Service
- Optional pre-shipment inspection for quality and quantity checks.
- After-Sales & Dispute Handling
- Platform-assisted dispute resolution, including refunds or returns when applicable.
Only orders placed and paid through Made-in-China.com Secured Trading are eligible for payment protection and the corresponding platform services.
Product Images of 100kHz Ultrasonic Spray Nozzle Ultrasonic Spray Coating Machine Electrolyzer Coating for Hydrogen Generation
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Product Description
Electrolyzers for hydrogen production, therefore we mainly spray catalyst ink (like Pt/C) on PEM membranes and Gas Diffusion Layers (GDL or PTL).
Ultrasonic coating system of proton exchange membrane electrolyzers can be equipped with automatic loading and unloading and turnover systems for double-sided coating, and different catalyst formulations can be applied to each side of the membrane. The durability and repeatability of the coating have been proved to be superior to other coating methods, thus extending the lifetime of PEM coating.
Basic Info.
|
Model NO.
|
RPS-S100
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|
Spray Flow
|
0.5-10ml/Min
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|
Spraying Width
|
2-20mm
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Spray Height
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30-80mm
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Suitable for Liquid Viscosity
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<30cps
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Suspension Particle Size
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<10um
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Diversion Air Pressure
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<0.05MPa
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Transport Package
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Carton
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Specification
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100Khz
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Trademark
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RPS-SONIC
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Ultrasonic atomization spraying is the use of piezoelectric effect to convert electrical energy into high-frequency mechanical energy, to break up the molecular bonds between liquid water molecules to produce a natural and elegant water mist, so as to atomize the liquid without heating or adding any chemical reagents. . Ultrasonic high-frequency oscillation is used to atomize the liquid into uniform micron-sized particles. Compared with traditional pressure nozzles, ultrasonic spraying can obtain a more uniform, thinner and more controllable film coating, and it is not easy to block the nozzles. Because the ultrasonic nozzle only needs a tiny air volume of kilopascals, and there is almost no splash during the spraying process, the paint utilization rate is as high as 90%. In the ultrasonic spraying process, the droplet size and distribution can be precisely controlled, so that very small droplet particles can be quickly evaporated, thereby producing particles with a high specific surface area. Ultrasonic atomization spraying is different from traditional atomization spraying. Traditional spraying relies on pressure and high-speed motion to shear the fluid into small droplets. Ultrasonic spraying uses only ultrasonic vibration energy for atomization. Ultrasonic atomization spray equipment is regarded as a "green" technology due to its low energy consumption and high efficiency, and is an ideal choice for key fluid applications. With its unique gentle spray characteristics, the device greatly reduces back spray, thereby reducing costs and pollution to the surrounding air. At the same time, this new technology also expands more application areas, such as spraying at low flow rates.
Description:
Focus mist ultrasonic spray nozzle is an ultrasonic atomizing nozzle with a small spraying width. The ultrasonic nozzle adopted the principle of ultrasonic atomizing technology. It has a special channel design of contracted flow to uniformly distributes the carrier gas, so that the liquid mist after ultrasonic atomization is sprayed in a focused manner, thereby reducing the spraying area of the ultrasonic spray nozzle. Due to the small width of the focus mist ultrasonic spray nozzle, it is mainly suitable for various small and medium-area spray coating applications. The focus mist ultrasonic nozzle is complementary to the wide mist ultrasonic nozzle and can be applied to almost all different plane spray coatings.
The typical applications are fuel cell spray coating, that is, membrane electrode spray coatings in a proton exchange membrane fuel cell. A catalyst (such as a platinum carbon catalyst) dispersion is ultrasonically atomized and sprayed onto a proton exchange membrane to form a uniform and dense membrane electrode. Because focus mist ultrasonic spray nozzle has the advantage of focused spray coatings, it can be precisely sprayed in a small range. Therefore, focus mist ultrasonic atomizing nozzle can also be applied to the surface coating of interventional medical instruments such as drug balloon catheter spray coatings and drug stent spray coatings. For example, focus mist ultrasonic spray nozzles atomize and spray the drug solution which typically consists of rapamycin dissolved in some organic solvents onto the stent or balloon catheter to form a homogenous drug coating.
In addition, focus mist ultrasonic spray nozzle can also be applied to thin film solar cell spray coatings, perovskite solar cell spray coatings, PCB flux spray coatings, etc.
Features
Uniform coating: uniformity >95%
Saving raw materials: raw material utilization rate is over 85%, 4 times that of traditional air spray nozzle
High control accuracy of coating thickness : 20 nm to tens of micron coatings can be precisely sprayed.
Non clogging
Anti-corrosion nozzle
High precision, high controllable spray.
Click here for more details!
| Electronics | Sensors, PCB Fluxing, Display, Semiconductors etc. |
| Industrial | Glass, Fabrics, plastic,etc. |
| Medical | Medical Textile, Diagnostic Device etc. |
| Energy | Fuel Cell, Solar Cell, etc. |







About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR253135". Items marked "" are certified.
Company Profile
Rps-sonic, consisted with a couple of young people who love ultrasonic very much. The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the most suitable product for customers. So before each order, we will confirm all the details, including application details, capacity, equipment conditions, equipment specific information.
Before year 2012, we only sale ultrasonic welding equipment, during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don't know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must be some reasons if your transducer broken in one year. That's why we want build Rps-sonic, we need to help more end user to know more about ultrasonic systems, to use ultrasonic equipment better, to save cost when meet problem. The same to ultrasonic equipments, Unreasonable operation may shorter the use-life. So we have to make technical inquiry before operate ultrasonic machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment. Of course we can make the transducer/generator replace for Branson /dukane/ rinco/ herrman telsonic welding machine, we can also make transducer/generator for any application of your ultrasonic equipment. We supply OEM service for oversea customers, we already have two OEM customer in USA and German. The high power ultrasonic system with different horn(probe) can work in different area, that why you can see different ultrasonic application, such like: Ultrasonic welding, ultrasonic sewing, ultrasonic cutting, ultrasonic slicing, ultrasonic homogenizing and ultrasonic coating.
The core components of ultrasonic system are always the ultrasonic generator and the Probe. The design of the vibrator probe and the stability of the ultrasonic generator have always been the most important factors in the ultrasonic application process. All the RPS-SONIC ultrasoic system will be tested 24 hours before shipment. And all the horn(probe) will design by ANASYS and resonance simulation, to confirm the perfect design. If you have any problem in ultrasonic area, welcome contact Rps-sonic.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- 1st Building, No608 Golf Road Fuyang District,Hangzhou, Zhejiang, China
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Plant Area
- 200 square meters
-
Number of Employees
- 7
-
Registered Capital
- 1,000,000 RMB
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Terms of Payment
- LC, T/T, PayPal
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International Commercial Terms(Incoterms)
- FOB, CIF, CFR, EXW
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Average Lead Time
-
Peak Season Lead Time: within 15 workdays
Off Season Lead Time: within 15 workdays -
Nearest Port
- Shanghai Port
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Minimum Order Quantity
- 1 Pc
-
Supply Chain Partners
- 1
Our Production Capability & Technical Expertise
-
Main Products
- Ultrasonic Equipment
-
Production Lines
- 1
-
Production Machines
- Sawing Machine, CNC Lathing Machine, Punching Machine, Tapping Machine, Milling Machine
-
QA/QC inspectors
- 2 people
-
Inspection Type for Finished Products
- 100% inspection(Visual inspection & Function inspection)
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Inspection Method for Finished Products
- Finished product checked by packing staff
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Customization Options
- Flexible customization
-
R&D Engineers
- 1 people
-
Traceability of Raw Materials
- No
-
Own Brand
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2019-05-17
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Export Year
- 6 Years
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Main Markets
- North America, Europe, Australia
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Repeat Buyers Choice
- 10%~30%
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Number of Foreign Trading Staff
- 2
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- No
Our Certifications, Standards & Industry Recognition
-
Product Certification
- CE
-
Cooperated with Fortune 500
- No
FAQ
- What is the spray flow rate range?
- The spray flow rate ranges from 0.5 to 10 ml/min.
- What is the maximum liquid viscosity supported?
- The system is suitable for liquids with a viscosity of less than 30 cps.
- What is the minimum order quantity?
- The minimum order quantity is 1 piece.
- What is the lead time for delivery?
- The average lead time is within 15 workdays for both peak and off-season periods.
- What payment terms are accepted?
- Accepted payment terms include LC, T/T, and PayPal.
- Can the product be customized?
- Yes, flexible customization options are available for this product.
- What is the spray angle and pattern?
- The spray angle is 30 degrees, and the spray pattern is misting.
- What is the warranty or quality guarantee?
- Finished products undergo 100% inspection including visual and function checks before packing.
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