Ultrasonic Textiles Welding and Cutting Machines Solutions for Woven and Non-Woven Fabrics

Product Description

ultrasonic textiles welding and cutting machines solutions for woven and non-woven fabrics 

Product Parameters

 

Item	Parameter
Frequency	35khz
Power	500w
Ceramice chips	4chips
Speed	20m/min in max
Welding width	15mm in max
Welding horn	20Khz rotary horn
Welding type	Continues welding

Product Description

Ultrasonic slitting on machines

RPS-SONIC offers versatile solutions for ultrasonic slitting on machines. You need a solution for edge trimming and/or center slitting on your machine? We get the adapted device!

Specially designed for an easy installation, our ultrasonic devices can be fitted on any stenters, inspection or slitting machines, etc. However, we can also design and manufacture complete benches, depending on your needs. Our ultrasonic technology is reliable. It offers numerous advantages. For instance, it will enable you to obtain clean, resistant cut with consistent quality results. Consequently, your edges will be sealed, without burnings, overthicknesses or frayings. Then, we propose different powers (300 or 1 200 W), depending on your required resistance and speed specifications. Thanks to our complete range of devices, get strong and durable finished products on any existing machine.

What is the mean of ultrasonic slitting?

An ultrasonic slitting machine is a type of industrial equipment used for cutting and slitting various materials using ultrasonic vibrations. It is commonly used in industries such as textiles, plastics, films, and non-woven materials.

Unlike traditional cutting methods that rely on blades or knives, ultrasonic slitting machines use high-frequency vibrations generated by ultrasonic transducers to cut through the material. These vibrations create a shearing effect that allows precise and clean cuts without the need for sharp blades.

Materials
Materials may be 100 % synthetic or blends with up to 40 % natural fibers. Nonwovens, woven, stretch woven or knit materials can be bonded and cut or slit. Acrylics, acetates, polyester, nylon, polyethylene, polypropylene, spandex and PVC are all suitable for bonding or cutting. In general, the higher the synthetic content, the easier it is to cut and seal with ultrasonic energy.
Some fabrics may be directional; that is, th
e fibers in one direction have a different composition than the fibers in the other direction. This may lead to different results depending on the direction of the cut and seal.

Unrivaled attribute: Continuous welding force monitoring!

ALL welding parameter are measured and regulated "speed, energy AND force"

Innovative dual roller system: Cutting wheel can be activated by motor

New: Versatile platform for various options:

- motorized puller

- simple parallel puller

New touch screen (simple handling with user-friendly icons)

20khz new rotray horn design , more powerful than 35Khz.

Digital generator, frequency auto tracking.

Ultrasonic slitting on machines applications

Our equipment are well adapted for continuous cutting in: sun protection, cutting of PP woven tapes, or all your slitting operations on technical textiles, agrotextiles and nonwovens.

*Ultrasonic technology can be used only on synthetic textiles (with a minimum of synthetic fibers), thermoplastics or any thermo-fusible product. To be sure, don't hesitate to contact us for ultrasonic cutting or welding trials.

The ultrasonic slitting process involves the following steps:

Material feeding: The material to be cut is fed into the machine, usually in the form of a roll or sheet.

Ultrasonic cutting: The ultrasonic transducer generates high-frequency vibrations, typically in the range of 20 to 40 kHz. These vibrations are transmitted to a cutting horn or blade, which contacts the material.

Cutting action: The ultrasonic vibrations create a rapid back-and-forth motion at the cutting edge of the horn or blade. This motion causes the material to be sheared and separated along the desired cutting path.

Slitting and rewinding: In addition to straight cuts, ultrasonic slitting machines can also perform slitting operations to create multiple parallel cuts or strips. After cutting, the material is usually rewound into individual rolls or sheets, ready for further processing or packaging.

Ultrasonic slitting machines offer several advantages over traditional cutting methods. They provide precise and consistent cuts, even for delicate or difficult-to-cut materials. The absence of sharp blades reduces the risk of injury and eliminates the need for frequent blade replacements. Additionally, ultrasonic cutting can seal the edges of certain materials, preventing fraying or unraveling.

Overall, ultrasonic slitting machines are efficient, versatile, and widely used in industries where high-quality cutting and slitting operations are required.

Ultrasonic fabric slitting on an inspection machine refers to the process of using an ultrasonic slitting technique to cut and slit fabric while inspecting it for defects or quality issues. This combination of ultrasonic cutting and inspection helps ensure that only high-quality fabric is produced and delivered to customers.

The process typically involves the following steps:

Fabric feeding: The fabric is fed into the inspection machine, usually in the form of a roll or sheet.

Inspection: As the fabric moves through the machine, it undergoes visual inspection using cameras, sensors, or other inspection systems. These systems detect and identify defects such as holes, stains, irregularities, or pattern misalignments.

Ultrasonic cutting: When a defect is detected, the inspection machine triggers the ultrasonic slitting mechanism to cut and remove the defective portion. The ultrasonic cutting ensures a precise and clean cut without fraying the fabric edges.

Slitting and rewinding: In addition to defect removal, the ultrasonic slitting machine can also perform slitting operations to divide the fabric into multiple parallel strips or rolls. This step can be done simultaneously with the inspection and cutting process.

Quality control: After the fabric is slit and defects are removed, it undergoes further quality control checks to ensure that the desired specifications and standards are met. This can include additional visual inspection, dimensional measurements, or other quality assurance processes.