Customization: | Available |
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Application: | Household Appliances, Garden Supplies |
Cooling Way: | Air Cooling |
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Frequency | 20KHz |
Generator | 2000W/3000W/4000W/5000W |
Welding model | Time model energy model, power model, depth model |
Distance micro-adjustment | 20-100mm Precision:0.01 mm |
The height of the frame in max | 280mm |
Input Voltage | 220V/110V |
Ultrasonic welding involves the use of high frequency sound energy to soften or melt the thermoplastic at the joint. Parts to be joined are held together under pressure and are then subjected to ultrasonic vibrations usually at a frequency of 20, 30 or 40 kHz. The ability to weld a component successfully is governed by the design of the equipment, the mechanical properties of the material to be welded and the design of the components. Since ultrasonic welding is very fast (weld times are typically less than 1 second) and easily automated, it is a widely used technique. In order to guarantee the successful welding of any parts, careful design of components and fixtures is required and for this reason the technique is best suited for mass production. Benefits of the process include: energy efficiency, high productivity with low costs and ease of automated assembly line production.
Function
1. Frequency auto-chasing: intelligent control system, frequency auto tracking.
2. amplitude adjust Infinitely : amplitude adjust Infinitely , amplitude increase and decrease by 5%;
3. intelligent protection: frequency offset protection, output overloading protection, mold damage protection;
4. electrical components: all pneumatic components and main electronic components of the machine are imported from Germany and Japan;
5. fuselage structure: the frame of the machine adopt special steel structure and made by precision cast aluminum CNC machining processing , the frame is more precise and more stable
Appliance | In this high-volume market, hermeticity, strength and also cosmetic appearance are important. Applications include: steam iron, pump housing, vacuum cleaner wand, and dishwasher spray arm. |
Automotive | Hermetic seals in applications such as lenses, filters and valves. Other applications include: glove box door, instrument cluster, air diverter and mass airflow sensor. |
Business | "Clean" assemblies with reduced particulate matter are produced on information storage discs. Other applications include the assembly for ribbon cartridges, and audio and video cassettes. |
Consumer | Precision welding, staking and forming operations are used in the manufacture of the Swatch®. |
Electrical | Multiple staking and inserting applications are often automated for high-volume production requirements with consistent reliability. Applications include: terminal blocks, connectors, switches (e.g. toggle, dip, rotary quick and diaphragm), and bobbin assemblies. |
Medical | Non-contamination and the ability to be operated in a clean room are as important as the strength of the weld. Reliable, repeatable assemblies for critical life-support devices are produced with new capabilities in process control. Applications include: arterial filter, cardiometry reservoir, blood/gas filter, face mask and IV spike/filter. |
Packaging | From aseptic packages to toothpaste tubes, the ability of ultrasonic assembly to seal through product contamination in the joint area is a major advantage. In addition to good cosmetic appearance, ultrasonic assembly provides tamper-evident seals for blister packs. Applications include: condiment dispenser, blister package, juice pouch, juice carton and plastic coated paper cups. |
Toys | In this highly competitive industry, the elimination of adhesives, screws and solvents, or other consumables is a bonus added to strong, safe, flash-free assemblies. |