Bench-Top Ultrasonic Spray Coating Machine with Liquid Supply System
| Customization: | Available |
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| Application: | Automotive Detailing, Beverage, Chemical, Commodity, Medical, Paint Spraying, Pest Control |
| Power Source: | Electric |
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Basic Info.
- Model NO.
- RPS-USP50
- Pressure Control
- Adjustable Pressure
- Warranty
- 1year
- Cooling Way
- Air Cooling
- Control
- Automatic
- Frequency
- 100kHz
- Power
- 100W
- Adjustable Range
- 10-90%
- Nozzle Material
- Titanium Alloy
- Voltage
- 220V 50-60Hz
- Transport Package
- Carton
- Specification
- 48*48*20cm
- Trademark
- RPS-SONIC
- Origin
- China
- HS Code
- 8515900090
- Production Capacity
- 200PCS/Month
Packaging & Delivery
- Package Size
- 48.00cm * 48.00cm * 30.00cm
- Package Gross Weight
- 15.000kg
Product Description
Bench-top Ultrasonic spray coating machine with liquid supply system
| Item | Parameter |
| Frequency | 50-120Khz |
| Power | 10~100w |
| FLOW RATE (ml/min) | 0~40ml/min |
| Spray width | 3-20mm |
| Solution utilization | above 98% |
Ultrasonic atomizing sprayer is a device that uses the principle of ultrasonic vibration to atomize liquid into tiny particles and sprays the atomized particles evenly onto the target surface in a specific way. It is widely used in precision manufacturing, electronics, medical treatment, materials science and other fields. Its core advantage lies in the fine atomized particles, uniform spraying and little damage to the sprayed object.
The working process of ultrasonic atomization sprayer is mainly divided into three stages:
1.Liquid supply: The liquid to be sprayed (such as paint, adhesive, liquid medicine, etc.) is delivered to the atomization device by means of an infusion pump or gravity.
2.Ultrasonic atomization: The ultrasonic vibrator (usually piezoelectric ceramic material) in the atomization device vibrates violently under the excitation of high-frequency electrical signals (the frequency is generally 10kHz-200kHz), and the vibration energy is transmitted to the surface of the liquid, so that the liquid is broken into droplets with a diameter of tiny (usually 1-50 microns).
Unlike traditional high-pressure atomization (relying on pressure to break liquid), ultrasonic atomization relies on mechanical vibration, the droplets are more uniform, and no high pressure is required, which reduces liquid splashing and waste.
3.Atomized particle delivery and spraying: The atomized tiny particles are driven by airflow (usually compressed air) to form a directional spray, which is evenly covered on the target surface to complete the spraying process.
1. Fine and uniform atomized particles: The droplet diameter is small and the distribution range is narrow, which can form a thinner and more uniform coating (the thickness can be as low as a few microns), reducing defects such as pinholes and bubbles.
2. High material utilization rate: The atomization process is stable, the droplets are not easy to drift, and the material utilization rate can reach 80% - 95% (traditional spraying is usually only 30% - 50%), saving costs.
3. Low damage: No high pressure is required, and the impact force on sensitive substrates (such as semiconductor chips, biological tissues) is small, which is suitable for spraying precision parts.
4. Wide range of applications: It can handle a variety of liquid types, including high-viscosity liquids (such as paste materials), suspensions (such as coating liquids containing nanoparticles), volatile liquids, etc.
5. Good environmental protection: Reduce the emission of volatile organic compounds (VOCs), and do not need to use a large amount of diluents, reducing harm to the environment and operators.
1. Electronics industry: photoresist coating for semiconductor chips, three-proof paint (moisture-proof, anti-corrosion, anti-mold) spraying for PCB boards, and conductive coating (such as ITO film) preparation for touch screens.
2. Medical field: atomization drug delivery (such as atomization of liquid medicine for the treatment of respiratory diseases), surface coating of biomaterials (such as antibacterial coating of artificial organs).
3. New energy field: uniform coating of battery electrodes (such as spraying of lithium battery positive electrode materials), preparation of proton exchange membrane coating for fuel cells.
4. Material modification: spraying functional coatings (such as wear-resistant and high-temperature resistant coatings) on the surface of metals, ceramics and other materials to improve material performance.
5. Food and cosmetics: such as moisture-proof coatings on food surfaces (chocolate coating), uniform spraying of essences in cosmetics (mask and skin care product production).
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