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| Frequency (khz) | 40Khz | 50kHz | 60Khz | 100Khz | 120Khz |
| Generator model | HF010 | HF010 | HF010 | HF010 | HF010 |
| Input Voltage | 220V/50Hz | 220V/50Hz | 220V/50Hz | 220V/50Hz | 220V/50Hz |
| spray nozzle material | Titanium alloy | Titanium alloy | Titanium alloy | Titanium alloy | Titanium alloy |
| Shell material | Stainless steel | Stainless steel | Stainless steel | Stainless steel | Stainless steel |
| Communication port with RS485 | DB15 | DB15 | DB15 | DB15 | DB15 |
| coating width | 10~50mm | 10-40mm | 10~35mm | 2~10mm | 2~8mm |
| coating particle size | 15~40um | 10-30um | 10~20um | 5~15um | 1~10um |
| Material viscosity requirement | <100cps | <90cps | <80cps | <50cps | <50cps |
| solid content | <10% | <10% | <10% | <10% | <10% |
| Ultrasonic power | 100W ,10~90% | 100W ,10~90% | 100W ,10~90% | 100W ,10~90% | 100W ,10~90% |
| External fluid viscosity requireme | < 100cps | < 100cps | < 100cps | < 100cps | < 100cps |
| coating flow capacity | <40ml/min | <30ml/min | <15ml/min | <7ml/min | <5ml/min |
| Hole diameter | 0.3~1.5mm | 0.3~1mm | 0.3~1mm | 0.3~0.8mm | 0.3~0.5mm |
The core principle of a high-frequency vibrating ultrasonic atomizing nozzle is to utilize the energy of high-frequency ultrasonic oscillations to break down liquid materials into micron- or even submicron-sized particles, achieving efficient conversion from liquid to mist. Its core components include a piezoelectric crystal transducer, a vibrating head, a liquid inlet channel, and a nozzle housing. The specific working process can be divided into three key steps:
1. Energy Conversion: The piezoelectric crystal transducer receives electrical energy from the high-frequency ultrasonic generator and converts it into mechanical vibration energy of the same frequency. This conversion process is fundamental to achieving high-frequency vibration; the transducer's performance directly determines the stability of the vibration frequency and the energy utilization rate.
2. Vibration Amplification and Transmission: The vibration generated by the transducer is transmitted along the nozzle direction. After amplification processing in the titanium amplification zone, the maximum amplitude is formed at the atomizing surface at the nozzle tip. Typically, the frequency range of high-frequency vibration can reach 50kHz-120kHz or even higher, far exceeding the vibration frequency of ordinary ultrasonic atomizing equipment.
3. Fine atomization: The liquid is delivered to the atomizing surface by its own gravity or a low-pressure pump, where it is instantly sheared and dispersed under high-frequency vibration, forming uniform micro-droplets. It is worth noting that the size of the atomized particles is mainly determined by the vibration frequency; the higher the frequency, the finer and more uniform the droplets, achieving an ultra-fine atomization effect of less than 10 micrometers.
Spraying in the field of new energy: fuel cells, thin-film solar cells
Spraying in the glass field: anti-reflection AR, hydrophilic and hydrophobic coating, conductive layer, etc.
Spraying in the electronic field: flux, photoresist, conformal paint
Non-woven fabric and textile spraying
Spraying in the biomedical field
Conductive film: conductive films such as carbon nanotubes, graphene, nano silver, etc.
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