Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts

Product Details
Customization: Available
Warranty: 1 Year
Application: Nonwoven Bag
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Registered Capital
1000000 RMB
Plant Area
501~1000 square meters
  • Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts
  • Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts
  • Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts
  • Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts
  • Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts
  • Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts
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Basic Info.

Model NO.
RPS-P20
Certification
CE
Customized
Customized
Condition
New
After-sales Service
1 Year
Welding Type
Continues Welding
Welding Horn
20kHz Rotary Horn
Speed
20m/Min in Max
Power
500W
Transport Package
Carton
Specification
200W
Trademark
RPS-sonic
Origin
China
HS Code
8515900090
Production Capacity
200PCS/Month

Packaging & Delivery

Package Size
50.00cm * 27.00cm * 38.00cm
Package Gross Weight
6.000kg

Product Description

 

Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts 
Item Parameter
Frequency 40khz
Power 500w
Ceramice chips 4chips
Speed 20m/min in max
Welding width 15mm in max
Welding horn 20Khz rotary horn
Welding type Continues welding

Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts

An Overview
It is amazing to see what ultrasonic energy can achieve in joining, cutting, patterning, and quilting on synthetic fabrics. These and more operations are done without the use of thread or adhesives and at speeds much greater than can be reached with sewing machines - as much as four times the speed!
How does it work? As the fabric passes under the machine's horn, ultrasonic vibration causes the materials to heat up and fuse together. Without any additional glue or heat, the seam is finished. When used with cutting edge tooling, the vibration cuts through the fabric and seals the edges of the cut to eliminate any fraying at the edges.
Sewing machine operators quickly adjust to this threadless sewing technique. Modular systems are available for integration into automated textile manufacturing equipment and web handling equipment.
Plunge welding or cutting is accomplished by placing the material over a fixed anvil and having the horn or tool descend to the fabric. This approach is used to punch holes, such as buttonholes, to cut fabric strips to preset lengths, or to join pieces together.
 
Principles of Operation
Every ultrasonic unit contains the following five elements:
1. A POWER SUPPLY which takes line power at 50 or 60 cycles and changes it to high ultrasonic frequency at 20,000 cycles per second or even higher.
2. A CONVERTER which contains piezoelectric crystals which change the incoming high frequency electrical signal to mechanical vibration.
3. A BOOSTER which transmits the vibration energy and serves to increase its amplitude in much the same way as volume control on a radio.
4. A HORN which delivers the vibration energy to the plastic film or fabric to be worked on.
5. AN ANVIL or backup part which supports the work piece and, in the case of textiles, takes the form of a pattern wheel or non-rotating cutter wheel depending on the application.
The ultrasonic vibration is transmitted from the horn to the material. developing frictional heat where they touch. This momentary heat fuses the edges of the fabric. If double plies are present, the plies join together. Where a cutting edge is used on the anvil, the fabric is cut through and the edges sealed at the same time.
 
Materials
Materials may be 100 % synthetic or blends with up to 40 % natural fibers. Nonwovens, woven, stretch woven or knit materials can be bonded and cut or slit. Acrylics, acetates, polyester, nylon, polyethylene, polypropylene, spandex and PVC are all suitable for bonding or cutting. In general, the higher the synthetic content, the easier it is to cut and seal with ultrasonic energy.
Some fabrics may be directional; that is, th
e fibers in one direction have a different composition than the fibers in the other direction. This may lead to different results depending on the direction of the cut and seal.

 

Unrivaled attribute: Continuous welding force monitoring!

ALL welding parameter are measured and regulated "speed, energy AND force"

Innovative dual roller system: Cutting wheel can be activated by motor

New: Versatile platform for various options:

- motorized puller

- simple parallel puller

New touch screen (simple handling with user-friendly icons)

20khz new rotray horn design , more powerful than 35Khz.

Digital generator, frequency auto tracking.

Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts
Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts
Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts
Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts

Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts
Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts
Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts
Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts
Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts
Ultrasonic Plastic Welder for Accurate and Zero-Clearance Joints of Automobile Parts

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