Ultrasonic Sewing Machine for Nonwoven Cloth Cutting and Welding

Product Details
Customization: Available
After-sales Service: Online Service
Warranty: 1year
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Registered Capital
1000000 RMB
Plant Area
501~1000 square meters
  • Ultrasonic Sewing Machine for Nonwoven Cloth Cutting and Welding
  • Ultrasonic Sewing Machine for Nonwoven Cloth Cutting and Welding
  • Ultrasonic Sewing Machine for Nonwoven Cloth Cutting and Welding
  • Ultrasonic Sewing Machine for Nonwoven Cloth Cutting and Welding
  • Ultrasonic Sewing Machine for Nonwoven Cloth Cutting and Welding
  • Ultrasonic Sewing Machine for Nonwoven Cloth Cutting and Welding
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Basic Info.

Model NO.
RPS-R20
Certification
CE
Applicable Thickness
15mm in Max
Drive
Foot Step
Frequency
20kHz
Power
1000W
Weight
150kg
Generator
Digital
Amplitude
60um
Welding Type
Continues Welding
Width of Horn
11.5mm(Customized)
Transport Package
Wooden Box
Specification
1200*600*1200mm
Trademark
RPS-SONIC
Origin
China
HS Code
8515900090
Production Capacity
200PCS/Month

Packaging & Delivery

Package Size
60.00cm * 27.00cm * 25.00cm
Package Gross Weight
8.000kg

Product Description

Ultrasonic Sewing machine for nonwoven sewing Lamination and Edge Sealing

Ultrasonic Sewing Machine for Nonwoven Cloth Cutting and Welding
Item Parameter
Frequency 20Khz
Power 1000W
Ceramice chips 4chips
Speed  20m/min in max
Welding width  15mm in max
Welding horn  20Khz rotary horn 
Welding type  Continues welding 

Ultrasonic Sewing Machine for Nonwoven Cloth Cutting and Welding

An ultrasonic sewing machine is versatile and easy to use in order to seam, cut, slit, trim, tack, emboss, or to cut and seal at the same time. The process used by every ultrasonic sewing machine is fast, simple and efficient. It can seal up to 80 meters per minute without the need for threads nor needles.

It is indeed a flexible technology. Due to the adaptability of its design, it is possible to mount the sewing machine on a workbench or to install it into semi or fully automated systems.


An Overview
It is amazing to see what ultrasonic energy can achieve in joining, cutting, patterning, and quilting on synthetic fabrics. These and more operations are done without the use of thread or adhesives and at speeds much greater than can be reached with sewing machines - as much as four times the speed!
How does it work? As the fabric passes under the machine's horn, ultrasonic vibration causes the materials to heat up and fuse together. Without any additional glue or heat, the seam is finished. When used with cutting edge tooling, the vibration cuts through the fabric and seals the edges of the cut to eliminate any fraying at the edges.
Sewing machine operators quickly adjust to this threadless sewing technique. Modular systems are available for integration into automated textile manufacturing equipment and web handling equipment. 
Plunge welding or cutting is accomplished by placing the material over a fixed anvil and having the horn or tool descend to the fabric. This approach is used to punch holes, such as buttonholes, to cut fabric strips to preset lengths, or to join pieces together.

 

Ultrasonics is a clean and efficient method of joining or slitting synthetic materials.While the initial investment is much more, the long term benefits more than pay for itself.

Ultrasonic bonding uses high frequency sound to generate localized heat through vibration and causes thermoplastic fibers to bond together. Suppliers in the industry say the technology offers several advantages.

A rotary ultrasonic assembly mounted in a bearing housing that can be mounted in any orientation. It is available in 20, 35 kHz with bond widths of up to15MM. The bonder is intended for machinery manufacturers and experienced end users who desire to develop their own actuation and tooling solutions.  Ultrasonic Sewing Machines operate like a traditional rotary sewing machine but produce soft, smooth seams that are impervious to moisture or fluids.

RPS-SONIC supply high power rotary ultrasonic systems to the packaging, hygiene and specialty converting industries.

Within the hygiene industry, Ultrasonic is used for adult and baby diapers/pant, surgical wrap, and medical face mask products for bonding, attachment, embossing and lamination of thermoplastic materials. The company has engineered solutions for feature attachment, core bonding, acquisition layers and backsheets.

Rps-sonic is also capable and willing to develop comprehensive and customized ultrasonic processing solutions that consider key parameters such as horn metallurgy, acoustic designs and geometries, component fabrication and system engineering in order to meet the processing needs of the customer.


Ultrasonic Sewing Machine for Nonwoven Cloth Cutting and Welding
Ultrasonic Sewing Machine for Nonwoven Cloth Cutting and Welding
Ultrasonic Sewing Machine for Nonwoven Cloth Cutting and Welding
Ultrasonic Sewing Machine for Nonwoven Cloth Cutting and Welding
Ultrasonic Sewing Machine for Nonwoven Cloth Cutting and Welding
Ultrasonic Sewing Machine for Nonwoven Cloth Cutting and Welding
Ultrasonic Sewing Machine for Nonwoven Cloth Cutting and Welding
Ultrasonic Sewing Machine for Nonwoven Cloth Cutting and Welding
 

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