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20Khz customized ultrasonic food cutting blade for cutting chocolate cake
Chilled food-to-go has become more popular year-on-year, and so has the demand for quality portioning of products like sandwiches, wraps and sushi.
The ultrasonic food cutter may make the food cutter easier, faster and beauty.
Our ultrasonic cutting blades, ultrasonic knifes, ultrasonic horns or sonotrodes are increasingly used in the food industry within food processing machines either for ultrasonic cutting, ultrasonic slicing, ultrasonic portioning or ultrasonic dicing food such as : cheese slicing, pastry cutting, cake portioning, pie slicing, servings cutting , deli portioning, meat cutting, bacon slicing or even frozen food cutting.
Ability to cut products at various temperatures - frozen / chilled / ambient.
Easy to clean - designed with hygiene in mind.
Welcome automation ultrasonics cutting systerm cooperate with us all over the world.
| Machine | Ultrasonic rubber/cake Cutter |
| Frequency(KHz) | 20Khz |
| Power | 1000 W |
| Cutting Blade / Horn | Titanium |
| Voltage(V) | 220V |
| The width of blade | depend on your requirement |
| Cutting thickness | 10~20mm(depend on materials) |
| Horn amplitude | 10-40μm |
| Equipment weight | 8KG |
1. Ultrasonic processing is an efficient way to cut, slice, divert, align or transfer a variety of products.
It involves a vibrating blade producing a nearly frictionless surface with the influence of ultrasonic which does
not deform products and to which they do not stick. The vibrating frictionless blade cuts or slits products
cleanly such as nuts, raisins, dried fruit or chocolate morsels without displacement or plowing.
2.Ultrasonic vibration reduces friction resistance between the blade and mterial, and it makes the blade cut
smoothly without deformation.The cutting blade is made of titanium (or the material according to your requir
-ement ). It is completely inert and enduring material.
2.The use of ultrasonic cutting , incision aesthetic integrity, trimming neatly smooth, without Burr, to leave the
border areas, not black, not burned, not the hardware products to feel very good shear results
3.It can be used for cake, frozen food, cheese,ect.
Composition of ultrasonic food cutting knife
Ultrasound power supply is also called generator, which converts 50/60 Hz AC voltage into high frequency electric energy. Depending on the application, the frequency can be 20KHz, 30KHz or 40KHz. At 20KHz, the tool head (blade) vibrates 20,000 times per second.
Transducer, a sealed electromechanical device, receives power from a power source and converts it into high-frequency mechanical vibration.
The horn is located between the transducer and the tool head (blade). The output amplitude of the transducer is amplified or reduced, and the appropriate amplitude is transmitted to the tool head (blade).
Tool heads, also known as blades in cutting equipment, are customized for specific applications.
Typical ultrasonic food cutting components include four major elements: a power supply, a converter, a booster and a cutting horn, as explained below.
The attraction of ultrasonic cutting
Cleaner Cutting
Always produce a clean, uniform cutting surface, cutting multi-layer composite food (sandwiches) and nuts will not produce displacement.
Precision Cutting Hard-to-process Products
Easy sliced products, such as natural food cakes, do not deform or break, as well as hard bread and doughnuts.
Higher productivity leads to greater production
Ultrasound provides faster cutting and cutting speed than traditional blade systems, and smaller incisions help to reduce waste.
Reduce cleaning downtime
Ultrasound system provides longer running time during cleaning cycle and is easy to clean, thus reducing cleaning downtime by 70% to 90%.
High quality materials meet food industry standards
The equipment is made of stainless steel and titanium materials to ensure improved hygiene, safety and processing performance.
* Small surface friction can prolong blade life
The blade of ultrasonic tool head is sharper than that of static blade, which improves productivity and reduces maintenance.
All-weather operation
RPS-SONIC ultrasonic cutting system has been carefully designed and processed to meet the requirements of day-to-day high performance operation in * harsh processing environment
Cutting effect of ultrasonic wafer biscuit
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