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Ultrasonic spot welding is used whenever large plastic parts cannot be placed on a traditional machine. Therefore, the welding head designed as a handgun is brought to the part; either manually or with a robot. The advantage of ultrasonic spot welding is the fact that the parts do not need any special preparation (no energy director required ).Therefore large size vacuum formed parts can also be assembled easily.
The ultrasonic horn is built to produce high amplitude. The tip of the horn is shaped in order to penetrate the two layers of material,leaving a typical ring pattern on the workface, while the backside rests smiith and clean.
The choice of frequencies is considered according to the diameter of the soldering point, thickness of the materials and their geometries.
If it is provided with a bonding booster, it becomes the ideal instrument for ultrasound spot welding operations in plastic thermoforming, PVC conveyor belts, blisters, automobile parts and acrylic cloths.
| Item | 20 | 28 | 35 | 40 |
| Frequency | 20Khz | 28khz | 35khz | 40khz |
| Power | 800w | 600w | 500w | 300w |
| Horn tip diameter | 12mm | 10mm | 8mm | 8mm |
| Horn material | Aluminum alloy&Steel & Titanium alloy | |||
| Generator | Digital generator | |||
Automotive industry
Prototype/trials work
Conveyor belt repair
Re-work for automation
Fabric repairs and joining
Blister packs
Vac forming- component retaining
Equipment is mobile
Our hand-held thermoplastic welding tools meet two needs: welding of hard-to-reach areas and tamper-proof sealing of packaging.
In practically no time your production teams will be producing clean welds with our ultrasonic gun and pencil.
These tools are designed for ease of use, adaptability and flexibility to ensure clean and strong welds.
We have the solution to all your assembly needs.
We also have metal housing welding pencil, for welsing machine assembly.
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