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Ultrasonic spray coating system for the solar cells applications
What is the Application of the spray nozzle?
Ultrasonic spray nozzles are widely used in various applications, including coating, painting, surface treatment, fuel injection, pharmaceuticals, and agriculture. They offer advantages such as precise control of droplet size, uniform spray distribution, reduced overspray, and improved coating quality. Additionally, they can be used with a wide range of liquids, including water-based solutions, solvents, suspensions, and viscous fluids.
Overall, ultrasonic spray nozzles are highly efficient and versatile devices used for atomizing liquids into a fine mist or spray for various industrial and scientific applications.
What is the parameter of the spray nozzle?
| Item | Wide type | Diffuse type | Bunching type | long nozzle | External fluid supply |
| Diameter of atomized particle | 15-40 | 15-41 | 15-42 | 15-20 | 15-20 |
| Spray width (um) | 40-120 | 40-80 | 2-20 | 1-3 | 0.5-2 |
| spray height (um) | 50-150 | 30-80 | 10-30 | 10-20 | 10-20 |
| Flow (ml/min) | 0.5-20 | 0.5-20 | 0.5-10 | 0.5-10 | 0.01-1 |
| Suitable viscossity (cps) | <30 | <30 | <30 | <15 | <15 |
| Particle size in liquid (um) | <20 | <15 | <10 | <8 | <8 |
| Diversion pressure (mpa) | <0.05 | <0.05 | <0.05 | / | / |
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How do ultrasonic spray nozzles compare to traditional spray nozzles in terms of efficiency?
Ultrasonic spray nozzles offer several advantages over traditional spray nozzles in terms of efficiency. Here are some key points of comparison:
Atomization Efficiency: Ultrasonic spray nozzles are highly efficient in atomizing liquids into fine droplets.
Reduced Overspray: Traditional spray nozzles often generate a significant amount of overspray, which refers to the loss of liquid that doesn't reach the intended target.
Coating Quality: Ultrasonic spray nozzles are particularly advantageous in applications where a high-quality coating is required.
Material Savings: Due to their efficient atomization and reduced overspray, ultrasonic spray nozzles can help save on material costs.
Versatility: Ultrasonic spray nozzles can handle a wide range of liquids, including water-based solutions, solvents, suspensions, and viscous fluids.
It's worth noting that traditional spray nozzles have their own advantages in certain scenarios, such as high-flow applications or situations where larger droplets are desired. The choice between ultrasonic spray nozzles and traditional spray nozzles depends on the specific requirements of the application and the desired outcome in terms of efficiency, coating quality, and material savings.
Can you provide examples of industries or applications where ultrasonic spray nozzles are commonly used?
Coating and Painting: Ultrasonic spray nozzles are commonly used in industries such as automotive, aerospace, and electronics for coating and painting applications. They provide precise control over droplet size and distribution, resulting in high-quality and uniform coatings. Examples include painting car bodies, applying protective coatings on electronic components, or coating medical devices.
Pharmaceutical and Biotechnology: Ultrasonic spray nozzles find application in the pharmaceutical and biotechnology industries for drug delivery, coating of pharmaceutical tablets, and creating thin films for medical devices. The fine mist produced by ultrasonic atomization enables accurate dosing and uniform coating of pharmaceutical products.
Electronics and Semiconductor: Ultrasonic spray nozzles are employed in electronics manufacturing for processes such as conformal coating, stencil cleaning, fluxing, and moisture barrier coating. They ensure precise and uniform deposition of coatings and cleaning agents on circuit boards, semiconductor wafers, and electronic components.
Food and Beverage: Ultrasonic spray nozzles are used in the food and beverage industry for applications such as flavoring, aroma enhancement, and coating food products. They can evenly distribute liquid additives or create a fine mist of oils, flavors, or coatings to enhance the sensory attributes of food items.
Agriculture: Ultrasonic spray nozzles are utilized in agriculture for precision spraying of pesticides, herbicides, and fertilizers. They offer better control over droplet size and distribution, reducing waste and optimizing the effectiveness of the sprayed substances. Ultrasonic sprayers can also be used for greenhouse propagation and plant tissue culture.
Fuel Injection: Ultrasonic spray nozzles are employed in fuel injection systems for internal combustion engines. They enable efficient atomization of fuel, resulting in improved combustion efficiency, reduced emissions, and better fuel economy.
Surface Treatment and Cleaning: Ultrasonic spray nozzles are used for surface treatment and cleaning applications, such as degreasing, coating removal, and precision cleaning in industries like automotive, aerospace, and manufacturing. The fine mist produced by ultrasonic atomization allows for thorough and controlled cleaning or treatment of surfaces.
Features:
Large width spray, spray width: 40-150mm
Uniform coating: uniformity > 95%
Saving raw materials: raw material utilization rate is over 90%, 4 times that of traditional air spray nozzle.
High control accuracy of coating thickness : 20 nm to tens of micron coatings can be precisely sprayed.
Available for intermittent or continuous spray
Non clogging
Anti-corrosion nozzle
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