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Titanium alloy welding horn is mainly used for ultrasonic precision plastic welding and food cutting. This material is used for continuous vibration machines, with high toughness, thermal conductivity and long service life.
Ten characteristics of titanium
1. Low density and high specific strength
2. Good corrosion resistance
3. Good low temperature resistance
4. Good heat resistance
5. Good damping resistance
6. Non-magnetic and non-toxic
7. Low thermal conductivity
8 .Low modulus of elasticity
9. Good suction performance
10. Tensile strength is close to its yield strength
Ultrasonic welding jig, welding horn and machine debugging
1 Completely release the "air pressure" in the machine (turn the knob to "0"), so as to perform the progressive positioning of Horn and Nest.
2 Select the appropriate Booster (Gold / Silver / Black) according to the characteristics of the product, and then screw it and Horn into the groove above the machine. (The cover panel is to be screwed on)
3 Temporarily fix the Nest to the base with fixing blocks and screws, so that it can be adjusted manually.
4 Place the part to be welded in Nest, and pull down Horn to see if its contact surface can completely fit the part welding surface? (If not, you can position by rotating the azimuth angle of Horn and adjusting the Nest position)
5 After the positioning is completed, fully tighten the cover panel / fixing block and screws.At this point, you can start the setting and operation of the welding conditions of the machine itself.
Please check our horn dimension as follows:
15k rectangle horn |
Steel |
Aluminum alloy |
Titanium alloy |
|||
Length(mm) |
width(mm) |
length(mm) |
width(mm) |
length(mm) |
width(mm) |
|
90 |
12-30 |
70 |
12-30 |
70 |
20-30 |
|
120 |
12-30 |
80 |
12-30 |
90 |
20-30 |
|
155 |
12-30 |
90 |
12-30 |
155 |
20-30 |
|
210 |
20-30 |
120 |
15-30 |
180 |
20-30 |
|
270 |
20-30 |
160 |
15-30 |
210 |
20-30 |
|
320 |
20-30 |
210 |
15-30 |
270 |
20-30 |
|
|
|
270 |
15-30 |
|
|
|
|
|
320 |
15-30 |
|
|
|
|
|
350 |
15-30 |
|
|
|
15k Circle horn |
Steel |
Aluminum alloy |
Titanium alloy |
|||
diameter |
diameter |
diameter |
||||
30 |
30 |
30 |
||||
50 |
50 |
50 |
||||
65 |
65 |
65 |
||||
75 |
75 |
|
||||
85 |
85 |
|
||||
90 |
90 |
|
||||
20k rectangle horn |
Steel |
Aluminum alloy |
Titanium alloy |
|||
Length(mm) |
width(mm) |
length(mm) |
width(mm) |
length(mm) |
width(mm) |
|
50 |
15-25 |
50 |
10-25 |
90 |
10-25 |
|
60 |
15-25 |
55 |
10-25 |
95 |
10-25 |
|
65 |
15-25 |
60 |
10-25 |
100 |
10-25 |
|
70 |
15-25 |
70 |
10-25 |
115 |
10-25 |
|
90 |
15-25 |
90 |
10-25 |
120 |
10-25 |
|
95 |
15-25 |
95 |
10-25 |
140 |
10-25 |
|
115 |
15-25 |
115 |
15-25 |
160 |
10-25 |
|
155 |
15-25 |
175 |
15-25 |
175 |
10-25 |
|
175 |
15-25 |
200 |
15-25 |
200 |
10-25 |
|
200 |
15-25 |
210 |
15-25 |
210 |
10-25 |
|
210 |
15-25 |
270 |
15-25 |
270 |
10-25 |
|
270 |
15-25 |
300 |
15-25 |
300 |
10-25 |
|
20k circle horn |
steel |
Aluminum alloy |
Titanium alloy |
|||
diameter |
diameter |
diameter |
||||
30 |
20 |
20 |
||||
35 |
35 |
35 |
||||
40 |
40 |
40 |
||||
45 |
45 |
45 |
||||
50 |
50 |
50 |
||||
54 |
54 |
54 |
||||
65 |
65 |
65 |
||||
|
75 |
Why RPS-SONIC HORN:
1. Every horn will be designed by FEA system , so that to confirm the End face of the ultrasonic horn with uniform force
2. All ultrasonic horns with three months warranty.
3. Specialized in high power ultrasonic for more than ten years
4. Every ultrasonic horn with 24hours old testing before shipment.
5. Good packing, no packing problem during the 10 years exporting business.
6. Every customer will get purchase records and there are certain rewards after accumulation
Service and shipment