| Customization: | Available |
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| Cooling Way: | Air Cooling |
| Control: | Semi-Automatic |
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| Machine | Ultrasonic cake Cutter |
| Frequency(KHz) | 20Khz |
| Power | 1000 W |
| Cutting Blade / Horn | Titanium |
| Voltage(V) | 220V |
| The width of blade | depend on your requirement |
| Cutting thickness | 86mm in max |
| Horn amplitude | 10-40μm |
| Equipment weight | 1KG |
What's the principle of ultrasonic cutting?
with ultrasonic technology, the sharpness of the cutting edge is not as critical as it is for mechanical knives. In fact, many ultrasonic cutting horn designs incorporate a small flat on the cutting tip to extend tool life and enhance performance.
The vibratory motion provides much more of the cutting effect than the sharpness of the tools. However, high frequency vibration applied to cutting tools does provide significant benefits. Primarily, ultrasonic technology enhances the cut quality and consistency, and enables the ability to cleanly slice multi-textured food products without deformation.
Ultrasonic food cutting system are comprised of the following components: a generator or power source; transducer; ultrasonic booster; cutting tool or horn; and a material handling system.
A company specializing in the production of nougat used a traditional food automatic cutting device in the past. This device has low working efficiency, low technical content and low reliability. Therefore, although the company's existing equipment is automatic assembly line production, in order to improve output and cutting quality, the company arranges eight staff on the assembly line, responsible for alignment, sorting and selection. In addition, the cutting blades need to be shut down and cleaned frequently, and often damaged. The company has to invest a lot of money in tool maintenance every year. In fact, this set of automatic food cutting device has lost its original meaning.
In order to solve the problems of traditional food automatic cutting devices, the ultrasonic food cutting equipment provided by RPS-SONIC uses high-frequency wave vibration to quickly process nougat, eliminating the downtime caused by continuous cleaning of traditional cutting blades. The ultrasonic blade vibrates up and down 20,000 times per second. High-frequency vibration creates a surface with almost no friction between the ultrasonic blade and nougat, so the problems of sticking the knife and squeezing deformation will not occur at all. Since the friction is greatly reduced, the ultrasonic blades are practically not worn. As a result, ultrasonic food cutters are sharper and longer-lived, and can reduce annual maintenance and tool change costs. In terms of manpower, assembly line operations have been sharply reduced from eight to two. From the perspective of the company's long-term development, it has saved a lot of labor costs for the company. However, there are still some factors to pay attention to when using ultrasonic equipment. The influence factors of ultrasonic cutting machine mainly include food material, food height, cutting angle, cutting thickness, etc. These factors will be included in the testing scope when customers can provide customized services. Inside to achieve the ideal cutting effect. The ultrasonic cutting machine not only has obvious advantages for cheesecake cutting, but also has a wide range of applications, which can be used for cake cutting, cheese cutting, bread cutting, etc.
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