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Item | Parameter |
Power | 6000W In max |
Frequency range | ±500hz |
Operating temperature | ≤50ºC |
Frequency | 20Khz |
Counting capacity | 30000 item |
Amplitude adjust | 10%~100% |
Voltage | 110V/220V |
Circuit | Digital,separate excitation |
Power Supply. Every ultrasonic welder starts with a power supply. The power supply is sometimes referred to as the frequency generator because it takes standard electrical power (usually 115V/220V) at 60 Hz and converts it to the operating frequency of approximately 20 kHz or 20,000 cycles per second. Other output frequencies commonly available range from 15-70 kHz. This high frequency current is then sent through a special cable to the ultrasonic stack.
When investigating ways to join plastic parts, you will almost certainly settle on a process that falls into one of these categories: mechanical, adhesives, or welding. Mechanical processes such as snap-fit, screws, or rivets are great if the product needs to be disassembled during its life or if the product will be run in low volume. Adhesives like glue form a more permanent bond and excel at adhering two dissimilar materials. Plastic welding processes are permanent in nature, have no consumables, and use a combination of heat and pressure to fuse the parts together. One particular welding method should not be overlooked when evaluating manufacturing methods: ultrasonic welding.
Advantage :
Why RPS-SONIC Generator:
1. Each power will be tested by Specify transducer .
2. All generator with one year warranty.
3. Specialized in high power ultrasonic for more than ten years
4. Every generator with 24hours old testing before shipment.
5. Good packing, no packing problem during the 10 years exporting business.
6. Every customer will get purchase records and there are certain rewards after accumulation
The Ultrasonic Welding Process.
Ultrasonic welding machine with this generator can work under the controls of the welder will run in one of six modes:
Weld-by-time. Weld-by-time will run the weld sequence for a set amount of time.
Total Energy. One theory for successful welding is that for a given part, there needs to be a certain amount of energy applied to the parts' interface to produce a satisfactory weld.
Power : The power consumed by the welder and adjusting the duration of the weld process to achieve a desired energy input.
Collapse (Relative) Distance. Using a linear encoder, the control can measure the distance the horn plunges the top part into the bottom part during a weld.
Absolute Distance. When the overall dimensions of the part being welded are critical, the preferred method is "absolute distance".
Pressure. The total pressure on the weldment