20kHz Automatic Ultrasonic Spirometry Filter Welder Ventilator Welding

• Customization: Available
• Application: Plastic Welding
• Cooling Way: Air Cooling
• Model NO.: RPS-W20
• Control: Semi-Automatic
• Frequency Range: Low Frequency
• Electric Current: AC
• Power: 3200W
• Clapboard: with Clapboard
• Medium Material: PP
• Frequency: 20kHz
• Horn Material: Steel, Titanium Alloy, Aluminum
• Machine Type: Turntable Machine
• Transport Package: Wooden
• Trademark: RPS-SONIC
• Origin: China
• HS Code: 8515900090
• Production Capacity: 2sets/Month
• Package Size: 48.00cm * 48.00cm * 30.00cm
• Package Gross Weight: 15.000kg

Product Description

20Khz Automatic Ultrasonic filter welding and cutting machine PP welding

Product Description

Spirometry filters, also known as bacterial/viral filters or mouthpiece filters, are small devices used in spirometry tests to prevent the transmission of contaminants and protect the spirometer equipment. They are typically made of a fine mesh or filter material that captures particles and droplets expelled during exhalation.
 

Spirometry filters serve several purposes:

1. Contamination prevention: By capturing particles and droplets, spirometry filters help prevent the transmission of contaminants from one patient to another.

2. Hygiene and infection control: They contribute to maintaining a clean and hygienic testing environment by reducing the risk of cross-contamination between patients using the same spirometer.

3. Equipment protection: The filters help protect the internal components of the spirometer by preventing the entry of contaminants. This can extend the life of the equipment and reduce the need for frequent maintenance.

An ultrasonic PP welding machine is a type of equipment used for joining or welding polypropylene (PP) materials using ultrasonic vibrations. It is commonly used in industries such as automotive, packaging, electronics, and medical devices.

The process of ultrasonic welding involves applying high-frequency ultrasonic vibrations (typically in the range of 20 kHz to 40 kHz) to the PP materials. The ultrasonic energy generates localized heat at the welding interface, causing the PP molecules to soften and bond together. The result is a strong and reliable weld without the need for additional adhesives or fasteners.
 

The welding process involves placing the PP materials to be joined between the horn and the anvil. Pressure is applied to hold the materials together, and the ultrasonic vibrations are applied through the horn. The localized heat softens the PP, allowing it to bond together at the molecular level. The vibrations continue for a specific duration to ensure proper welding and cooling of the joint.

Ultrasonic PP welding offers advantages such as fast cycle times, precise control, strong and consistent welds, and the ability to join complex geometries. It is commonly used for applications like sealing packaging, assembling electronic components, joining automotive interior parts, and fabricating medical devices.

Frequency	Power	Working distance	Input voltage	Air pressure	System language
15Khz	2500W/3000W/4000W	75mm/100mm	220V or 110v	0.2-0.8Mpa	English/Chinese
20Khz	2000W/3000W	75mm	220V or 110v	0.2-0.8Mpa	English/Chinese
30Khz	1000W	75mm	220V or 110v	0.2-0.8Mpa	English/Chinese
35Khz	1000W	75mm	220V or 110v	0.2-0.8Mpa	English/Chinese
40Khz	800W	75mm	220V or 110v	0.2-0.8Mpa	English/Chinese

Advantages of ultrasonic plastic welding

1. Fast welding speed, high welding strength and good sealing;
2. Replace the traditional welding/bonding process, with low cost, clean and pollution-free, and will not damage the workpiece;
3. The welding process is stable, and all welding parameters can be tracked and monitored through the software system. Once a fault is found, it is easy to eliminate and maintain.
2. Advantages of ultrasonic metal welding.
1. The welding material does not melt, and the metal is not fragile.
2. After welding, the conductivity is good, and the resistivity is extremely low or nearly zero.
3. Low requirements on the surface of the welded metal, both oxidation and electroplating can be welded.
4. The soldering time is short, without any flux, gas, or solder.
5. Welding without sparks, environmental protection and safety.