Titanium Alloy Ultrasonic Welding Horn for Ultrasonic Spot Welder

• Customization: Available
• Control: Semi-Automatic
• Cooling Way: Air Cooling
• Model NO.: RPS-H35
• Electric Current: Line Frequency
• Transmission: Handheld
• Conductive Way: One-Sided
• Welding Spot Number: Single
• Type: Universal
• Frequency: 28kHz, 35kHz, 20kHz
• Power: 1000W in Max
• Generator: Digital Generator
• Horn: Titanium Alloy
• Weight: 8kg
• Transport Package: Carton
• Trademark: Rps-sonic
• Origin: China
• HS Code: 8515900090
• Production Capacity: 200PCS/Month
• Package Size: 45.00cm * 30.00cm * 20.00cm
• Package Gross Weight: 8.000kg

Product Description

Titanium alloy Ultrasonic welding horn for ultrasonic spot welder

Item	Parameter	Advantage:	Application
28Khz ultrasonic hand welder Straight type	▪ 28Khz 800W ▪ Digital generator ▪ Horn customized ▪ Aluminum alloy&Steel & Titanium alloy ▪ Power Supply: 220v 50/60HZ	1. light generator ,light hand welder.The generator 120*120*380, whole weight5KG, with generator 4kg, and the 28Khz hand welder 1kg, 35Khz hand welder 0.8kg. Suit for hand operate. 2. Special alloy metal housing, the housing of the hand-welder is light but firm, not easy to be deformed, longer it'd using life. 3. Digital generator, it can tracking the frequency itself, easy for operate. Output /welding time adjustable, suit for both hand operate and machine operate.	PP PVC Fabric woven PE ABS PS Nylon PU PET All Thermoplastic material, the thickness 8mm in max.   Straight type suit for both hand /machine operate. Gun type suit for hand operate.
28Khz ultrasonic hand welder Gun type
35Khz ultrasonic hand welder Straight type	▪ 35Khz 500W ▪ Digital generator ▪ Horn customized ▪ Aluminum alloy&Steel & Titanium alloy ▪ Power Supply: 220v 50/60HZ		PP PVC Fabric woven PE ABS PS Nylon PU PET All Thermoplastic material, the thickness 5mm in max.   Straight type suit for both hand /machine operate. Gun type suit for hand operate.
35Khz ultrasonic hand welder Gun type
For better application , it is better share all the material information with me, the material, thickness, operate way, speed requirements before order .

Ultrasonic horn stretches and shrinks in length during the plastic welding process like a spring. For example, a 20 kHz horn is typically a one-half wavelength long resonant bar, whose molecules are constantly expanding and contracting 20,000 times per second.
Consequently, the horn is continually under compression or tension. That's why, for manufacturing ultrasonic horns - it is important to consider materials that have a good combination of acoustical and mechanical properties. The following three materials are used to manufacture ultrasonic horn because of their fatigue strength, acoustical properties, and surface hardness.

Titanium:

• Titanium is the preferred choice of material for making ultrasonic horns because of its good fatigue strength, excellent acoustic properties, and good surface hardness.
• Titanium horns can be coated with materials like Carbide, Nickel. for applications that require high amplitude and a harder surface.
• Although it is an expensive material not always readily available in a convenient range of sizes. Horns up to 4.0″ (101.6mm) in diameter or 2.5″ (63.5mm) in width and/or length (for rectangular or block horns) are manufactured from titanium.

Aluminum:

• Aluminum has excellent acoustic properties, that's why large horns over 4.0″ (101.6mm) in diameter or 11.0″ (279.4mm) in width are generally made from aluminum.
• It is a low-cost material, readily available in a wide range of raw material sizes making it the best choice for making prototype horns.
• Machined quickly and easily reducing delivery time and labor costs. Therefore, an obvious choice to make horns requires complex machining.
• Aluminum's poor surface hardness and moderate fatigue strength can make it unsuitable for long-term, high-wear production applications.
• But aluminum horns can be coated or plated with materials like chrome, nickel, or carbide to help alleviate these problems.

Steel:

• Steel can be heat-treated for a wear-resistant surface, which makes it well suited for applications that cause severe wear, such as metal insertion, welding glass-filled parts, and plunge cutting applications.
• Due to the hardness, steel horns are more brittle and are usually used for low amplitude applications.

In a typical eight-hour shift at your manufacturing plant, a 30 kHz horn might travel 2,020 miles in one year. Therefore, it is best to get expert advice on the right material according to your ultrasonic welding application. Contact our technical experts to get advice for your specific application. 

Widely used in the Automotive Industry, Electronic Industry, Medical Industry, Household Appliances, Woven Apparel, Office Supplies, Packaging Industry, and Toy Industry And So On. Such As Plastic Body Parts, Car Doors, Car Dashboard, Lights, Mirrors, Sun Visor, Interior Parts, Filters, Reflective Material, Reflective Spike, Bumper, Cable, Motorcycle Plastic Filter, Radiator , Tanks, Pallet Plates. Plastic Electronics: Prepaid Water Meters, Communications Equipment, Atheism Phone, Mobile Phone Accessories, Cell Phone Case, Battery Case, Charger, Maintenance Valve Regulated Lead-Acid Batteries, 3-Inch Floppy Disk, U Disk, SD Card, USB Connectors, Toys, Stationery: Folder, Album, Folding Boxes, PP Hollow Board, Pen Loops, Ink Cartridges, Toner Cartridges. Medical Daily: Watches, Kitchen Utensils, Oral Liquid Bottle, Drip Caps, Mobile Phone Accessories, Gold Soft Brush, Daily Necessities, Health Supplies, Children's Products, Air Mattresses, Clothes Hangers, Tool Holder, Coffee Pot, Cover And Civil Speaker Grille Metal Surface.

Consumer products, automotive components, medical devices and most all industries use ultrasonic plastic welding. Metal inserts may be secured in plastic and dissimilar materials can often be bonded with proper tooling design. ToolTex specializes in toepad welding applications and has worked on several automotive applications.