| Customization: | Available |
|---|---|
| After-sales Service: | Online Service |
| Warranty: | 1year |
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35Khz Ultrasonic sewing machine with rotary horn Seamless welding equipment
| Product name: | Ultrasonic lace machine |
| Product model: | RPS-RS35 |
| Input power: | 800-1200W(can adjustable) |
| Output frequency | 35KHZ |
| Running speed | 0-20m/min |
| Pattern size | Width:0-200mm;Diameter:50-75mm |
| Net weight | 120KG |
| Size (L * W * H) | 1200*600*1200 |
| Working power supply | 220V±5V 50/60HZ 6A |
The traditional sewing machine uses the needle to drive the thread to sew the two pieces of cloth together. In the process of threading the needle, not only the cloth is punctured but also there is no bond between the cloth and the cloth, only a thin thread binds them together. In this way, the cloth is easy to be pulled and the thread is easy to break. Thermoplastic fabrics can be stitched together by hot air welding without needing needles and threads, but the welding temperature is not easy to control and the welding speed is slow.
The ultrasonic sewing machine can sew most thermoplastic fabrics. Compared with ordinary needle and thread stitching, ultrasonic stitching does not need needle and thread, has high stitching strength, good sealing, and fast stitching speed. Ultrasonic seamless stitching also completely solves the movement direction of the ultrasonic welding head. The problem of inconsistency and synchronization with the movement direction of the fabric will largely replace ordinary sewing machines
The ultrasonic sewing machine is composed of a 35k ultrasonic transducer, a horn (fixed function), a disc-type welding head and a special CNC power supply. The ultrasonic numerical control power supply converts the mains power into 35k high-frequency high-voltage alternating current and supplies the clam ultrasonic transducer. The ultrasonic transducer converts electrical energy into mechanical energy (ultrasonic waves), and the transducer generates an amplitude when it stretches and stretches in the longitudinal direction, and then transmits it to the disc-shaped welding head through the horn. Therefore, the disc-shaped welding head is welded with the frame, the pressure roller and the auxiliary structure and control components, which is the ultimate ultrasonic cutting and sewing machine.
Conventional ultrasonic welding machine
Conventional ultrasonic welding equipment uses ultrasonic longitudinal vibration. Longitudinal vibration ultrasonic welding cloth has two major weaknesses:
Installation perpendicular to the sewing panel makes the whole machine bulky and heavy.
When cutting and welding, the moving direction of the ultrasonic welding head is not synchronized with the moving direction of the fabric, causing the fabric to stretch or wrinkle, which will seriously affect the cutting and welding accuracy of the fabric.
The ultrasonic longitudinal vibration system is mainly used for fabric cutting and is rarely used for fabric stitching. At the same time, conventional ultrasonic traditional welding equipment is mostly used for plastic welding and metal welding.
Features of seamless suture equipment
The core technology of ultrasonic seamless stitching lies in the use of a disc-shaped welding head for seam welding, which skillfully converts the longitudinal vibration of the transducer into radial vibration that radiates 360° outward in the diameter direction of the disc-shaped welding head. And different from the traditional lace machine, the traditional lace machine is composed of a flat tool head and a patterned roller. Because the tool head is stationary, it is easy to cause fabrics such as fabrics to deform and wrinkle during work, and the seam welding type is seamless. The sewing equipment is vibrated by two discs to sew the fabric, which solves this problem very well. This not only greatly reduces the volume of the vibration system itself, but also greatly reduces the installation size, the appearance of the whole machine is reduced, and the weight is also greatly reduced.
(1) Clothes lace, protective clothing, woven bags, (2) bed covers, (3) pillow cases, (4) car covers, (5) tents, (6) packing belts, (7) backpacks, travel belts, Hand straps, (8) curtains, (9) raincoats, windbreakers, snow coats, (10) toys, (11) gloves, (12) tablecloths, (13) chair covers, (14) duvet covers, (15) masks, (16) Hair accessories, (17) Accessories, (18) Umbrellas, (19) Lampshades, (20) Filters and other products
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