Automated Ultrasonic Welding Equipment for Polycarbonate / Polypropylene

• Customization: Available
• Cooling Way: Air Cooling
• Control: Semi-Automatic
• Model NO.: RPS-SH40
• Frequency Range: High Frequency
• Electric Current: 1200W
• Style: Vertical
• Power: High Frequency
• Frequency: 40kHz
• The Height of The Frame in Max: 180mm
• Name: Ultrasonic Welding Machines
• Input Voltage: Input Voltage
• Transport Package: Carton
• Trademark: Rps-sonic
• Origin: China
• HS Code: 8515900090
• Production Capacity: 200PCS/Month
• Package Size: 50.00cm * 27.00cm * 27.00cm
• Package Gross Weight: 8.000kg

Product Description

40Khz automated ultrasonic welding machines for polycarbonate / polypropylene

 

Frequency	35Khz	40KHz
Generator	1500W/1000W	800W/1200W
Welding model	Time model energy model, power model, depth model
Distance micro-adjustment	20-100mm Precision:0.01 mm
The height of the frame in max	180mm
Input Voltage	220V/110V

Ultrasonic welding involves the use of high frequency sound energy to soften or melt the thermoplastic at the joint. Parts to be joined are held together under pressure and are then subjected to ultrasonic vibrations usually at a frequency of 20, 30 or 40 kHz. The ability to weld a component successfully is governed by the design of the equipment, the mechanical properties of the material to be welded and the design of the components. Since ultrasonic welding is very fast (weld times are typically less than 1 second) and easily automated, it is a widely used technique. In order to guarantee the successful welding of any parts, careful design of components and fixtures is required and for this reason the technique is best suited for mass production. Benefits of the process include: energy efficiency, high productivity with low costs and ease of automated assembly line production.

Function

1. Frequency auto-chasing: intelligent control system, frequency auto tracking.
2. amplitude adjust Infinitely : amplitude adjust Infinitely , amplitude increase and decrease by 5%;
3. intelligent protection: frequency offset protection, output overloading protection, mold damage protection;
4. electrical components: all pneumatic components and main electronic components of the machine are imported from Germany and Japan;
5. fuselage structure: the frame of the machine adopt special steel structure and made by precision cast aluminum CNC machining processing , the frame is more precise and more stable

Advantages:

The benefits of ultrasonic welding are that they produce lower production costs, they create a very effective bond with a high-quality seal that doesn't require fillers, and they have faster welding times that most other traditional welding procedures.

• High strength welds

• No consumables-no fasteners or adhesives

• Fast-no cure or dry time. Welds in less than a second.

• Easily automated

• Clean and precise

• No ventilation needed

• Can vibrate contaminates out of packaging seals

• Provides tamper-proof hermetic seals

• Low power consumption-works in short bursts

• Great for volatile or heat sensitive products

• Uses standard electrical power (both 220v/110V)

• Established technology with many choices in equipment

• Relatively low capital equipment costs