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| Application: | Nonwoven Bag |
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Ultrasonic welding with the Seamsonic is a economic and conventional sewing technology. No needle thread, no flash.
If assembling of laminates, clothing fabrics with high share of polymer and technical non woven is required and in particular to get, the use of the Seamsonic is the first choice. The roller horn easy to change, you can change it to alter the welding width and welding Pattern.
Feature: (ultrasonic lace sewing machine, ultrasonic lace machine, ultrasonic lace cutting machine)
1. Trimming: while repair Edge, unilateral removal, and melting side effect, not to smooth rough edges smooth, without Burr, meet the quality requirements.
2. Making hole: cut the various flower-shaped hole, and melt-processing.
3 Transfer printing: Transfer or the legal transfer to paper materials.
4 Welding: two-story or multi-material welded together, instead of sewing needles without wireless andgood weld strength.
5. Slitting: the material for a single or more of a cut at the same time, and melting side deal with Burr.
6. Forming: the round flower patterns, for removal, holes, product forming.
7. Can do any design rollers for the machine to finish many patterns.
8. Application materials: All kinds of chemical fiber cloth, leather, non-woven fabrics, chemical plastic film and many other materials.
RPS-SONIC specializes in manufacturing ultrasonic seam welding solutions for rotational systems.
There are two types of rotating modules for these operations: with either a side or central sonotrode resonating at a 35 kHz frequency and power varying from 600W to 1200W.
These horns can be made out of aluminium, treated with a special surface strengthening procedure, or titanium.
Our seam welding solutions are employed in binding synthetic textiles such as PVC, polyester, polypropylene, coated, filtering and technical fabrics.
| Output power : 1000W |
| Power Input : 200V/50Hz |
| Output frequency : 20KHz |
| Working temperature : -10-28C |
| Working speed : 0-8m/min |
| Equipped pattern mould : 0-100 mm |
| Size of machine ( L * W * H ) :1300 * 600* 1260 mm |
| Weight of machine : 120 Kg |
| Item | Rotary horn | Flat horn |
| Frequency | 20Khz | 20Khz |
| Power | 1000W | 1000W |
| Horn Photo | ||
| Horn material | Titanium alloy | Steel horn |
| Advantage |
Titanium alloy, more stable Longer using life Welding flatter |
economic welding by ultrasonic
|
| Disadvantages | Expensive | material transfer to be flat |
An ultrasonic sewing machine is versatile and easy to use in order to seam, cut, slit, trim, tack, emboss, or to cut and seal at the same time. The process used by every ultrasonic sewing machine is fast, simple and efficient. It can seal up to 80 meters per minute without the need for threads nor needles.
It is indeed a flexible technology. Due to the adaptability of its design, it is possible to mount the sewing machine on a workbench or to install it into semi or fully automated systems.
Instead of needles, thread, glues or other adhesives, ultrasonic sewing equipment uses a patented rotary system, coupled with high-frequency vibrations, to bond synthetic or blended materials containing up to 40 percent natural fibers.
Resembling a traditional sewing machine, the ultrasonic sewing machine channels the ultrasonic vibrations between a horn and rotating wheel, producing a localized heat buildup which causes the synthetic fibers to soften and fuse. This creates a strong molecular bond that's impervious to moisture.
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